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Curing Bladder

The Curing Bladder is made of butyl rubber compound with ultra-high thermal conductivity. In order to ensure the best vulcanization capsule performance, the following factors should be considered in any case

Technical Support

If necessary, Vulcanization Experts are ready to visit your company to discuss regarding relative issues

Other problems that are helpful to tire vulcanization capsule can be found out and improved together

Improve the setting of tire vulcanizer (vacuum, pressure, stage) and optimize the use of Curing Bladder

The Production Process

The Pattern Forms

The Process Flow

Semi Product
Die mounting vulcanization
Vulcanized and removed
Check/take over
Coated packaging

Production Capacity

Model	Type	Capacity (now)	Capacity (after addition)
Injection vulcanizing machine (11,400cc/20,000cc)	PCR,LTR	30,000/ Mon	50,000/ Mon
Injection vulcanizing machine (32,000cc)	TBR	2,000/Mon	5,000/Mon

Performance parameters of high-performance vulcanized capsules

BOM(Bag-O-Matic) PC / LT Tire vulcanizing machine

Capsule code	Applicable tire specifications	Outside diameter	Total height	Clamp flange Canon	Clamp flange height	Clamp flange width	Section of the perimeter PERI	The thickness of the neck	In the middle of the thickness of the	weight	Decorative pattern
Capsule code	Applicable tire specifications	DB(㎜)	HB(㎜)	dB(㎜)	a(㎜)	b(㎜)	Lb(㎜)	n(㎜)	c(㎜)	(kg)	form
JS4003	145R12	338	274	200	20	12	333	8	4	2.02	Plain
JS4004	155R12	348	306	200	20	12	364	8	4	2.15	Plain
JS1240	500R12	350	299	200	20	12	356	8	4	2.17	Plain
JS4011	155R13	394	252	200	20	12	331	8	4	2.36	Pebbles
JS4006	185/65R14	348	350	228	24	12	390	8	4	2.44	Plain
JS4002	135R13	350	267	228	24	12	312	8	4	2.36	Pebbles
JS0240	155R13	350	306	228	24	12	351	8	4.2	2.92	Plain
JS4007	175R13	390	349	228	24	12	396	8	4	2.49	Plain
JS4009	185R14	400	363	228	24	12	426	8	4	2.94	Sand
JS4010	215/75R14	400	428	228	24	12	476	8	4	2.96	Plain
JS4012	155/70R13	412	238	228	24	12	310	8	4	2.29	Pebbles
JS0140	155/65R13	425	270	228	24	12	336	8	4	2.42	Plain
JS1342	165/70R13	434	284	228	24	12	358	8	4.2	2.71	Plain
JS0340	175/70R14, 165R14	450	298	228	24	12	381	8	4	2.88	Plain
JS0340-1	185/65R14	450	298	228	24	12	381	8	4	2.84	Pebbles
JS4502	185/65R14	462	284	228	24	12	404	8	4.5	3.4	Pebbles
JS0440	195/60R14, 185R14	484	318	228	24	12	423	8	4	3.15	Plain
JS7001	175/75R16	398	358	276	23	12.5	399	8	7	4.14	Plain
JS4001	T125/70R16	415	258	276	23	12.5	303	8	4	2.52	Plain
JS5003	215/75R15	423	380	276	23	12.5	422	8	5	3.68	Plain
JS4005	195/65R15	428	326	276	23	12.5	375	8	4	3.27	Plain
JS7002	215/75R15	432	383	276	23	12.5	431	8	7	4.69	Plain
JS5002	T145/80R16	442	300	276	23	12.5	353	8	5	3.45	Sand
JS7003	235/75R15	450	439	276	23	12.5	489	8	7	5.42	Pebbles
JS4015	T125/70R16	464	235	276	23	12.5	317	8	4	3	Pebbles
JS4014	T125/70R16	464	258	276	23	12.5	340	8	4	3.25	Pebbles
JS0540	175/65R15	470	300	276	23	12.5	369	8	4	3.07	Pebbles
JS0540-1	175/65R15	470	300	276	23	12.5	369	8	4	3.17	Pebbles
JS0550	185/60R15	470	300	276	23	12.5	369	8	5	3.57	Pebbles
JS7005	31×10.50R15	480	484	276	23	12.5	541	8	7	6.15	Pebbles
JS0640	195/65R15, 195/70R15	486	330	276	23	12.5	401	8	4	3.5	Pebbles
JS0640-1	195/65R15	486	330	276	23	12.5	401	8	4	3.5	Pebbles
JS0950	245/70R16, 215/70R16	486	415	276	23	12.5	509	8	5	5.09	Pebbles
JS4013	195/65R15	490	320	276	23	12.5	394	8	4	3.45	Pebbles
JS4508	195/65R15	493	333	276	23	12.5	415	8	4.5	3.99	Pebbles
JS0750	195/60R16, 195R15	500	339	276	23	12.5	433	8	5	4.4	Pebbles
JS0750-1	205/55R16	500	339	276	23	12.5	433	8	5	4.49	Pebbles
JS0750-2	215/60R16	500	339	276	23	12.5	433	8	5	4.4	Pebbles
JS5005	235/85R16	500	481	276	23	12.5	543	8	5	5.03	Plain
JS0850	215/65R16, 215/75R15	506	384	276	23	12.5	468	8	5	4.57	Pebbles
JS0850-1	215/70R16	506	384	276	23	12.5	468	8	5	4.6	Pebbles
JS7007	295/75R16	518	520	276	23	12.5	617	8	7	7.65	Pebbles
JS2750	215/55R16	540	323	276	23	12.5	455	8	5	4.71	Pebbles
JYBD0250	265/75R16	540	422	276	23	12.5	570	8	5	6.1	Pebbles
JS5006	265/70R15	560	421	276	23	12.5	538	8	5	5.68	Pebbles
JS4504	T125/70R18	464	247	300	25	14.2	322	8	4.5	3.25	Pebbles
JS7004	235/65R17, 225/80R17.5	466	436	300	25	14.2	494	8	7	5.52	Plain
JS7009	235/75R17.5	480	506	300	25	14.2	560	8	7	6.86	Pebbles
JS4501	205/40R17	484	307	300	25	14.2	370	8	4.5	3.65	Plain
JS4503	T145/80R18	490	299	300	25	14.2	375	8	4.5	3.52	Pebbles
JS7006	275/65R18	502	502	300	25	14.2	584	8	7	7.42	Pebbles
JS1145	215/45R17	525	307	300	25	14.2	407	8	4.5	4.06	Pebbles
JS1145-1	215/50R17	525	307	300	25	14.2	407	8	4.5	4.12	Pebbles
JS1145-2	235/40R18	525	307	300	25	14.2	407	8	4.5	4.05	Pebbles
JS4507	225/40R18	525	322	300	25	14.2	434	8	4.5	4.58	Pebbles
JS7008	325/60R18	528	548	300	25	14.2	636	8	7	8.28	Pebbles
JS6001	215/75R17.5	530	390	300	25	14.2	471	8	6	5.61	Advanced
JS4509	245/50R18	555	361	300	25	14.2	477	8	4.5	4.9	Pebbles
JS1045	215/55R17	560	307	300	25	14.2	448	8	4.5	4.59	Pebbles
JS1045-1	235/45R18	560	307	300	25	14.2	448	8	4.5	4.62	Pebbles
JS1045-2	245/45R18	560	307	300	25	14.2	448	8	4.5	4.57	Pebbles
JS1545	225/55R18	580	330	300	25	14.2	484	8	4.5	5.08	Pebbles
JS1545-1	235/55R17	580	330	300	25	14.2	484	8	4.5	5.11	Pebbles
JS1345	265/65R17	606	343	300	25	14.2	523	8	4.5	5.4	Pebbles
JS1445	265/65R17	626	367	300	25	14.2	565	8	5	6.7	Pebbles
JBR16-03(B)	8.25R16	600	464	310	21	13	561	8	6	6.91	Pebbles
JBR16-03(A)	8.25R16	625	378	310	21	13	523	8	6	7.06	Pebbles
JS4505	T125/70R19	492	281	350	25	14.2	317	8	4.5	3.48	Pebbles
JS1645	235/35R19	540	301	350	25	14.2	371	8	4.5	4.2	Pebbles
JS2045-1	265/30R19	540	335	350	25	14.2	411	8	4.5	4.27	Pebbles
JS2045	245/40R19	550	320	350	25	14.2	404	8	4.5	4.57	Pebbles
JS4016	245/40R19	565	333	350	25	14.2	427	8	4	4.45	Pebbles
JS2850	255/55R19	592	398	350	25	14.2	524	8	5	6.46	Pebbles
JS4506	235/55R19	598	343	350	25	14.2	468	8	4.5	5	Pebbles
JS1945-1	255/50R20	618	335	350	25	14.2	483	8	4.5	5.53	Pebbles
JS1945	245/50R20	625	320	350	25	14.2	477	8	5	6.3	Pebbles
JS1745	265/50R20	665	331	350	25	14.2	521	8	5	6.78	Pebbles
JS1850	275/45R20	670	355	350	25	14.2	555	8	5.5	7.97	Pebbles
JS2545	235/55R19	570	346	410	25	14.2	407	8	4.5	5.41	Pebbles
JS2150	255/45R20	620	361	410	25	14.2	455	8	5	6.25	Pebbles
JS2645	255/50R20	630	370	410	25	14.2	491	8	4.5	6.6	Pebbles
JS2445	275/45R20	680	370	410	25	14.2	542	8	4.5	7.48	Pebbles

BOM(Bag-O-Matic) TB Tire vulcanizing machine

Capsule code	Applicable tire specifications	Outside diameter	Total height	Clamp flange Canon	Clamp flange height	Clamp flange width	Section of the perimeter PERI	The thickness of the neck	In the middle of the thickness of the	weight	Decorative pattern	Vent line
Capsule code	Applicable tire specifications	DB(㎜)	HB(㎜)	dB(㎜)	a(㎜)	b(㎜)	Lb(㎜)	n(㎜)	c(㎜)	(kg)	form	form
JS1001	245/70R19.5	484	456	356	27	13	494	15	9	8.57	Plain	Standard
JS6501	245/70R19.5	620	395	356	27	13	511	14	6.5	8.83	Advanced	Standard
JS7010	305/70R19.5	630	490	356	27	13	590	14	7	10.15	Advanced	Standard
JBR20-08	1000/1100R20	830	470	380	24	14	642	11.7	7.5	13.62	Sand	Standard
JBR20-05	1100/1200R20	850	540	380	24	14	718	12	7.5	15.52	Sand	Standard
JS9001	255/70R22.5	542	496	384	27	13	554	15	9	10.92	Plain	Standard
JS9002	1000R20	606	564	384	27	13	644	15	10	13.86	Plain	Standard
JS1003	1100R20	618	594	384	27	13	676	15	10	14.65	Plain	Standard
JS1004	1200R20	642	620	384	27	13	708	15	10	15.49	Plain	Standard
JS7503	8R22.5	645	429	384	27	13	529	15	7.5	10.35	Advanced	Standard
JS7504	9R22.5	680	440	384	27	13	559	15	7.5	11.17	Advanced	Standard
JS7505	11R22.5	740	470	384	27	13	634	14	7.5	12.89	Advanced	Standard
JS9004	1100R20	770	490	384	27	13	676	14	7.5	13.82	Advanced	Standard
JS7502	1200R20	800	510	384	27	13	714	14	7.5	15.44	Advanced	Standard
JS9005	1100R20	810	500	384	27	13	694	15	7.5	16.43	Advanced	Standard
JS7201	1200R20	810	526	384	27	13	744	15	7.2	15.13	Advanced	Standard
JS7506	295/80R22.5	810	540	384	27	13	735	15	7.5	17.92	Advanced	Standard
JS1201	385/65R22.5	702	666	436	27	13	756	15	12	20.2	Plain	Standard
JS9003	11R24.5	713	566	436	27	13	648	15	9	14.5	Plain	Standard
JS8001	385/65R22.5	790	620	436	27	13	764	14	8	17.56	Advanced	Standard
JS7507	385/55R22.5	820	490	436	27	13	677	14	7.5	15.19	Advanced	Standard

BOM(Bag-O-Matic) TB Tire vulcanizing machine

Capsule code	Applicable tire specifications	Outside diameter	Total height	Clamp flange Canon	Clamp flange height	Clamp flange width	Section of the perimeter PERI	The thickness of the neck	In the middle of the thickness of the	weight	Decorative pattern	Vent line
Capsule code	Applicable tire specifications	DB(㎜)	HB(㎜)	dB(㎜)	a(㎜)	b(㎜)	Lb(㎜)	n(㎜)	c(㎜)	(kg)	形式	形式
HS9401	14.00-24, 16.00-24	670	650	467	25.4	15	706	15.4	9.4	18.05	Pebbles	Standard
JS1201	16.00-24	702	666	436	27	13	756	15	12	20.2	Plain	Standard

??info.product.refurbishedtirevulcanizingmachine_en_US??

Capsule code	Applicable tire specifications	Outside diameter	Total height	Clamp flange Canon	Clamp flange height	Clamp flange width	Section of the perimeter PERI	The thickness of the neck	In the middle of the thickness of the	weight	Decorative pattern	Vent line
Capsule code	Applicable tire specifications	DB(㎜)	HB(㎜)	dB(㎜)	a(㎜)	b(㎜)	Lb(㎜)	n(㎜)	c(㎜)	(kg)	form	form
JS7005	245/70R19.5	480	484	276	23	12.5	541	8	7	6.15	Pebbles	Standard
JS1001	245/70R19.5	484	456	356	27	13	494	15	9	8.57	Plain	Standard
JS9001	255/70R22.5	542	496	384	27	13	554	15	9	10.92	Plain	Standard
JS1004	1200R20	642	620	384	27	13	708	15	10	15.49	Plain	Standard

Mixing Rubber

Mixer engineering 1#

Semi-automatic weighing system
mixer
1#Mixing mill _3
extruder
2#Chip out to open the mixer
The auxiliary machine

Mixer engineering2#

filter
Cold feed
The auxiliary machine

Production Capacity

Model	Type	Capacity(26Day/Mon)	note
110L mixer Kneader	Product line	200ton	Match filter line
110L mixer Kneader	Special line for processing rubber	250ton	Match filter line
160L mixer Bunbury	Special line for processing rubber	700ton	Match filter line
234L 密煉機 Bunbury	丁基膠專用線	1,150ton	Match filter line
270L Intermeshing Bunbury	Special line for processing rubber	3,000ton	Match filter line
Cold feed filter line	Filter wire	500ton

O-ring for installation of vulcanized capsules

O - ring for installing vulcanizing capsules on tire vulcanizing machine

O-ring code	Outer diameter	highly	width	bevel	weight
O-ring code	Φd(mm)	H(mm)	L(mm)	A	(gram)
PCR 1#	58	7.3	5.5	R8	8
PCR 2#	140	6.9			19
PCR 3#	170	6	8	R4.5	26
PCR 4#	230	6.1			25
PCR 5#	220	6.9			29
PCR 11#	194	7			26
LTR 1#	76	6.1	8.8	-	13
LTR 2#	205	7.3			31
LTR 3#	220	7.8			38
P56	68	6			7
P140	151	6			15
M2-1	105	5.7			10
M 2#	105	6.2	5.7	R3	12
M 3#	121	5.8	7.3	R3	17

It can be manufactured according to the specifications of the tire vulcanizing machine

Foam insulation pipe

Production capacity

Model	Type	Capacity(26Day/Mon)
Plate vulcanizing machine	Sealing ring making	15,000pc
Open the mixer/heating box	Special foam insulation material production	2,100pc

Vulcanized capsule injection mold

Manufacture vulcanization capsule injection mold optimized for injection vulcanization machine

Thickness deformation and rubber property change are minimized during injection
High rigidity body, can withstand clamping force and injection pressure (prevent mold deformation)
Best match between tire and vulcanized capsule

Vulcanizing capsule special injection vulcanizing machine

Injection device and hydraulic device for vulcanizing capsule

High rigidity body improves energy efficiency through the use of variable piston pumps
Conditions related to injection pressure, temperature and options can be confirmed by opening the screen, and setting errors can be immediately seen

Technical parameters

project		unit	Vulcanizing machine injection volume				note
project		unit	7,000cc	11,400cc	20,000cc	32,000cc
Clamping system	Clamping force	ton	700	800	1500	2000	F(ton)=A(π/4×D2)×P×10-3
	??info.product.size_en_US??	㎜	1000×1450×50	1000×1500×50	1,500×1,500×50	1,500×1,500×50
	The piston diameter	㎜	500	500	730×2	730×2	(D)
	The piston stroke	㎜	30	30	35	35
	Distance between disks	㎜	400-2,000	440-2,200	550-2,350	600-3,500	Min - Max
	Cylindrical interval	㎜	1,200×700	1,200×700	1,900×1,000	1,900×1,000
	Plate surface bolt hole/countersunk hole	-	M20×D22	M20×D22	M24×D26	M24×D26
The injection system	Injection quantity	cc	7000	11400	20000	32000	V(cc)=(π/4×ds2×S)×10-3
	Injection pressure	㎏f/?	700	800	2000	2000	IP=(Di2-dr2)/ds2×P×2
	Discharge piston diameter	㎜	110	135	159	159	(ds)
	Diameter of injection cylinder	㎜	275	310×2	390×2	390×2	(Di)
	Stroke of injection cylinder	㎜	900	900	1000	910	(S)
	Diameter of piston of injection cylinder	㎜	110	130	170	150	(dr)
	Injection cylinder pressure	㎏/?	200	210	180	250	(P)
Feed system	The screw diameter	㎜	60	75	60	85
	??info.product.rubberstripsize_en_US??	㎜	10×60	10×60	10×60	(10×60)×2
	The screw rotation speed	rpm	0-200	0-200	0-200	0-200
power	Motor for oil pressure system	Kw	37kw	37kw	37Kw×2	55Kw×2
	Hot kerosene cycle motor	Kw	0.75×2	0.75×2	0.75×3	0.75×6
	The system pressure	㎏/?	250	250	250	250
	Fuel tank capacity	L	600	600	800	1200
Appearance of size	Mechanical dimensions (LxWxH)	㎜	5.25×2.30×6.90	5.25×2.30×8.25	4.62×3.00×10.02	5.43×3.15×10.02
Appearance of size	Machine weight	ton	42	56	82	89