Curing Bladder
The Curing Bladder is made of butyl rubber compound with ultra-high thermal conductivity. In order to ensure the best vulcanization capsule performance, the following factors should be considered in any case
Technical Support
If necessary, Vulcanization Experts are ready to visit your company to discuss regarding relative issues
Other problems that are helpful to tire vulcanization capsule can be found out and improved together
Improve the setting of tire vulcanizer (vacuum, pressure, stage) and optimize the use of Curing Bladder
The Production Process
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Facade Pattern
The Pattern Forms
Production Capacity
Model
Type
Capacity (now)
Capacity (after addition)
Injection vulcanizing machine
(11,400cc/20,000cc)
PCR,LTR
30,000/
Mon
50,000/
Mon
Injection vulcanizing machine
(32,000cc)
TBR
2,000/Mon
5,000/Mon
Performance parameters of high-performance vulcanized capsules
BOM(Bag-O-Matic) PC / LT
Tire vulcanizing machine
Capsule code
Applicable tire specifications
Outside diameter
Total height
Clamp flange Canon
Clamp flange height
Clamp flange width
Section of the perimeter
PERI
The thickness of the neck
In the middle of the thickness of the
weight
Decorative pattern
DB(㎜)
HB(㎜)
dB(㎜)
a(㎜)
b(㎜)
Lb(㎜)
n(㎜)
c(㎜)
(kg)
form
JS4003
145R12
338
274
200
20
12
333
8
4
2.02
Plain
JS4004
155R12
348
306
200
20
12
364
8
4
2.15
Plain
JS1240
500R12
350
299
200
20
12
356
8
4
2.17
Plain
JS4011
155R13
394
252
200
20
12
331
8
4
2.36
Pebbles
JS4006
185/65R14
348
350
228
24
12
390
8
4
2.44
Plain
JS4002
135R13
350
267
228
24
12
312
8
4
2.36
Pebbles
JS0240
155R13
350
306
228
24
12
351
8
4.2
2.92
Plain
JS4007
175R13
390
349
228
24
12
396
8
4
2.49
Plain
JS4009
185R14
400
363
228
24
12
426
8
4
2.94
Sand
JS4010
215/75R14
400
428
228
24
12
476
8
4
2.96
Plain
JS4012
155/70R13
412
238
228
24
12
310
8
4
2.29
Pebbles
JS0140
155/65R13
425
270
228
24
12
336
8
4
2.42
Plain
JS1342
165/70R13
434
284
228
24
12
358
8
4.2
2.71
Plain
JS0340
175/70R14, 165R14
450
298
228
24
12
381
8
4
2.88
Plain
JS0340-1
185/65R14
450
298
228
24
12
381
8
4
2.84
Pebbles
JS4502
185/65R14
462
284
228
24
12
404
8
4.5
3.4
Pebbles
JS0440
195/60R14, 185R14
484
318
228
24
12
423
8
4
3.15
Plain
JS7001
175/75R16
398
358
276
23
12.5
399
8
7
4.14
Plain
JS4001
T125/70R16
415
258
276
23
12.5
303
8
4
2.52
Plain
JS5003
215/75R15
423
380
276
23
12.5
422
8
5
3.68
Plain
JS4005
195/65R15
428
326
276
23
12.5
375
8
4
3.27
Plain
JS7002
215/75R15
432
383
276
23
12.5
431
8
7
4.69
Plain
JS5002
T145/80R16
442
300
276
23
12.5
353
8
5
3.45
Sand
JS7003
235/75R15
450
439
276
23
12.5
489
8
7
5.42
Pebbles
JS4015
T125/70R16
464
235
276
23
12.5
317
8
4
3
Pebbles
JS4014
T125/70R16
464
258
276
23
12.5
340
8
4
3.25
Pebbles
JS0540
175/65R15
470
300
276
23
12.5
369
8
4
3.07
Pebbles
JS0540-1
175/65R15
470
300
276
23
12.5
369
8
4
3.17
Pebbles
JS0550
185/60R15
470
300
276
23
12.5
369
8
5
3.57
Pebbles
JS7005
31×10.50R15
480
484
276
23
12.5
541
8
7
6.15
Pebbles
JS0640
195/65R15, 195/70R15
486
330
276
23
12.5
401
8
4
3.5
Pebbles
JS0640-1
195/65R15
486
330
276
23
12.5
401
8
4
3.5
Pebbles
JS0950
245/70R16, 215/70R16
486
415
276
23
12.5
509
8
5
5.09
Pebbles
JS4013
195/65R15
490
320
276
23
12.5
394
8
4
3.45
Pebbles
JS4508
195/65R15
493
333
276
23
12.5
415
8
4.5
3.99
Pebbles
JS0750
195/60R16, 195R15
500
339
276
23
12.5
433
8
5
4.4
Pebbles
JS0750-1
205/55R16
500
339
276
23
12.5
433
8
5
4.49
Pebbles
JS0750-2
215/60R16
500
339
276
23
12.5
433
8
5
4.4
Pebbles
JS5005
235/85R16
500
481
276
23
12.5
543
8
5
5.03
Plain
JS0850
215/65R16, 215/75R15
506
384
276
23
12.5
468
8
5
4.57
Pebbles
JS0850-1
215/70R16
506
384
276
23
12.5
468
8
5
4.6
Pebbles
JS7007
295/75R16
518
520
276
23
12.5
617
8
7
7.65
Pebbles
JS2750
215/55R16
540
323
276
23
12.5
455
8
5
4.71
Pebbles
JYBD0250
265/75R16
540
422
276
23
12.5
570
8
5
6.1
Pebbles
JS5006
265/70R15
560
421
276
23
12.5
538
8
5
5.68
Pebbles
JS4504
T125/70R18
464
247
300
25
14.2
322
8
4.5
3.25
Pebbles
JS7004
235/65R17, 225/80R17.5
466
436
300
25
14.2
494
8
7
5.52
Plain
JS7009
235/75R17.5
480
506
300
25
14.2
560
8
7
6.86
Pebbles
JS4501
205/40R17
484
307
300
25
14.2
370
8
4.5
3.65
Plain
JS4503
T145/80R18
490
299
300
25
14.2
375
8
4.5
3.52
Pebbles
JS7006
275/65R18
502
502
300
25
14.2
584
8
7
7.42
Pebbles
JS1145
215/45R17
525
307
300
25
14.2
407
8
4.5
4.06
Pebbles
JS1145-1
215/50R17
525
307
300
25
14.2
407
8
4.5
4.12
Pebbles
JS1145-2
235/40R18
525
307
300
25
14.2
407
8
4.5
4.05
Pebbles
JS4507
225/40R18
525
322
300
25
14.2
434
8
4.5
4.58
Pebbles
JS7008
325/60R18
528
548
300
25
14.2
636
8
7
8.28
Pebbles
JS6001
215/75R17.5
530
390
300
25
14.2
471
8
6
5.61
Advanced
JS4509
245/50R18
555
361
300
25
14.2
477
8
4.5
4.9
Pebbles
JS1045
215/55R17
560
307
300
25
14.2
448
8
4.5
4.59
Pebbles
JS1045-1
235/45R18
560
307
300
25
14.2
448
8
4.5
4.62
Pebbles
JS1045-2
245/45R18
560
307
300
25
14.2
448
8
4.5
4.57
Pebbles
JS1545
225/55R18
580
330
300
25
14.2
484
8
4.5
5.08
Pebbles
JS1545-1
235/55R17
580
330
300
25
14.2
484
8
4.5
5.11
Pebbles
JS1345
265/65R17
606
343
300
25
14.2
523
8
4.5
5.4
Pebbles
JS1445
265/65R17
626
367
300
25
14.2
565
8
5
6.7
Pebbles
JBR16-03(B)
8.25R16
600
464
310
21
13
561
8
6
6.91
Pebbles
JBR16-03(A)
8.25R16
625
378
310
21
13
523
8
6
7.06
Pebbles
JS4505
T125/70R19
492
281
350
25
14.2
317
8
4.5
3.48
Pebbles
JS1645
235/35R19
540
301
350
25
14.2
371
8
4.5
4.2
Pebbles
JS2045-1
265/30R19
540
335
350
25
14.2
411
8
4.5
4.27
Pebbles
JS2045
245/40R19
550
320
350
25
14.2
404
8
4.5
4.57
Pebbles
JS4016
245/40R19
565
333
350
25
14.2
427
8
4
4.45
Pebbles
JS2850
255/55R19
592
398
350
25
14.2
524
8
5
6.46
Pebbles
JS4506
235/55R19
598
343
350
25
14.2
468
8
4.5
5
Pebbles
JS1945-1
255/50R20
618
335
350
25
14.2
483
8
4.5
5.53
Pebbles
JS1945
245/50R20
625
320
350
25
14.2
477
8
5
6.3
Pebbles
JS1745
265/50R20
665
331
350
25
14.2
521
8
5
6.78
Pebbles
JS1850
275/45R20
670
355
350
25
14.2
555
8
5.5
7.97
Pebbles
JS2545
235/55R19
570
346
410
25
14.2
407
8
4.5
5.41
Pebbles
JS2150
255/45R20
620
361
410
25
14.2
455
8
5
6.25
Pebbles
JS2645
255/50R20
630
370
410
25
14.2
491
8
4.5
6.6
Pebbles
JS2445
275/45R20
680
370
410
25
14.2
542
8
4.5
7.48
Pebbles
BOM(Bag-O-Matic) TB
Tire vulcanizing machine
Capsule code
Applicable tire specifications
Outside diameter
Total height
Clamp flange Canon
Clamp flange height
Clamp flange width
Section of the perimeter
PERI
The thickness of the neck
In the middle of the thickness of the
weight
Decorative pattern
Vent line
DB(㎜)
HB(㎜)
dB(㎜)
a(㎜)
b(㎜)
Lb(㎜)
n(㎜)
c(㎜)
(kg)
form
form
JS1001
245/70R19.5
484
456
356
27
13
494
15
9
8.57
Plain
Standard
JS6501
245/70R19.5
620
395
356
27
13
511
14
6.5
8.83
Advanced
Standard
JS7010
305/70R19.5
630
490
356
27
13
590
14
7
10.15
Advanced
Standard
JBR20-08
1000/1100R20
830
470
380
24
14
642
11.7
7.5
13.62
Sand
Standard
JBR20-05
1100/1200R20
850
540
380
24
14
718
12
7.5
15.52
Sand
Standard
JS9001
255/70R22.5
542
496
384
27
13
554
15
9
10.92
Plain
Standard
JS9002
1000R20
606
564
384
27
13
644
15
10
13.86
Plain
Standard
JS1003
1100R20
618
594
384
27
13
676
15
10
14.65
Plain
Standard
JS1004
1200R20
642
620
384
27
13
708
15
10
15.49
Plain
Standard
JS7503
8R22.5
645
429
384
27
13
529
15
7.5
10.35
Advanced
Standard
JS7504
9R22.5
680
440
384
27
13
559
15
7.5
11.17
Advanced
Standard
JS7505
11R22.5
740
470
384
27
13
634
14
7.5
12.89
Advanced
Standard
JS9004
1100R20
770
490
384
27
13
676
14
7.5
13.82
Advanced
Standard
JS7502
1200R20
800
510
384
27
13
714
14
7.5
15.44
Advanced
Standard
JS9005
1100R20
810
500
384
27
13
694
15
7.5
16.43
Advanced
Standard
JS7201
1200R20
810
526
384
27
13
744
15
7.2
15.13
Advanced
Standard
JS7506
295/80R22.5
810
540
384
27
13
735
15
7.5
17.92
Advanced
Standard
JS1201
385/65R22.5
702
666
436
27
13
756
15
12
20.2
Plain
Standard
JS9003
11R24.5
713
566
436
27
13
648
15
9
14.5
Plain
Standard
JS8001
385/65R22.5
790
620
436
27
13
764
14
8
17.56
Advanced
Standard
JS7507
385/55R22.5
820
490
436
27
13
677
14
7.5
15.19
Advanced
Standard
BOM(Bag-O-Matic) TB Tire vulcanizing machine
Capsule code
Applicable tire specifications
Outside diameter
Total height
Clamp flange Canon
Clamp flange height
Clamp flange width
Section of the perimeter
PERI
The thickness of the neck
In the middle of the thickness of the
weight
Decorative pattern
Vent line
DB(㎜)
HB(㎜)
dB(㎜)
a(㎜)
b(㎜)
Lb(㎜)
n(㎜)
c(㎜)
(kg)
形式
形式
HS9401
14.00-24, 16.00-24
670
650
467
25.4
15
706
15.4
9.4
18.05
Pebbles
Standard
JS1201
16.00-24
702
666
436
27
13
756
15
12
20.2
Plain
Standard
??info.product.refurbishedtirevulcanizingmachine_en_US??
Capsule code
Applicable tire specifications
Outside diameter
Total height
Clamp flange Canon
Clamp flange height
Clamp flange width
Section of the perimeter
PERI
The thickness of the neck
In the middle of the thickness of the
weight
Decorative pattern
Vent line
DB(㎜)
HB(㎜)
dB(㎜)
a(㎜)
b(㎜)
Lb(㎜)
n(㎜)
c(㎜)
(kg)
form
form
JS7005
245/70R19.5
480
484
276
23
12.5
541
8
7
6.15
Pebbles
Standard
JS1001
245/70R19.5
484
456
356
27
13
494
15
9
8.57
Plain
Standard
JS9001
255/70R22.5
542
496
384
27
13
554
15
9
10.92
Plain
Standard
JS1004
1200R20
642
620
384
27
13
708
15
10
15.49
Plain
Standard
Mixing Rubber
Production Capacity
">
Model
Type
Capacity(26Day/Mon)
note
110L mixer
Kneader
Product line
200ton
Match filter line
Special line for processing rubber
250ton
Match filter line
160L mixer Bunbury
Special line for processing rubber
700ton
Match filter line
234L 密煉機 Bunbury
丁基膠專用線
1,150ton
Match filter line
270L Intermeshing Bunbury
Special line for processing rubber
3,000ton
Match filter line
Cold feed filter line
Filter wire
500ton
O-ring for installation of vulcanized capsules
O - ring for installing vulcanizing capsules on tire vulcanizing machine
O-ring code
Outer diameter
highly
width
bevel
weight
Φd(mm)
H(mm)
L(mm)
A
(gram)
PCR 1#
58
7.3
5.5
R8
8
PCR 2#
140
6.9
19
PCR 3#
170
6
8
R4.5
26
PCR 4#
230
6.1
25
PCR 5#
220
6.9
29
PCR 11#
194
7
26
LTR 1#
76
6.1
8.8
-
13
LTR 2#
205
7.3
31
LTR 3#
220
7.8
38
P56
68
6
7
P140
151
6
15
M2-1
105
5.7
10
M 2#
105
6.2
5.7
R3
12
M 3#
121
5.8
7.3
R3
17
It can be manufactured according to the specifications of the tire vulcanizing machine
Production capacity
Model
Type
Capacity(26Day/Mon)
Plate vulcanizing machine
Sealing ring making
15,000pc
Open the mixer/heating box
Special foam insulation material production
2,100pc
Vulcanized capsule injection mold
Manufacture vulcanization capsule injection mold optimized for injection vulcanization machine
Thickness deformation and rubber property change are minimized during injection
High rigidity body, can withstand clamping force and injection pressure (prevent mold deformation)
Best match between tire and vulcanized capsule
Vulcanizing capsule special injection vulcanizing machine
Injection device and hydraulic device for vulcanizing capsule
High rigidity body improves energy efficiency through the use of variable piston pumps
Conditions related to injection pressure, temperature and options can be confirmed by opening the screen, and setting errors can be immediately seen
Technical parameters
project
unit
Vulcanizing machine injection volume
note
7,000cc
11,400cc
20,000cc
32,000cc
Clamping system
Clamping force
ton
700
800
1500
2000
F(ton)=A(π/4×D2)×P×10-3
??info.product.size_en_US??
㎜
1000×1450×50
1000×1500×50
1,500×1,500×50
1,500×1,500×50
The piston diameter
㎜
500
500
730×2
730×2
(D)
The piston stroke
㎜
30
30
35
35
Distance between disks
㎜
400-2,000
440-2,200
550-2,350
600-3,500
Min - Max
Cylindrical interval
㎜
1,200×700
1,200×700
1,900×1,000
1,900×1,000
Plate surface bolt hole/countersunk hole
-
M20×D22
M20×D22
M24×D26
M24×D26
The injection system
Injection quantity
cc
7000
11400
20000
32000
V(cc)=(π/4×ds2×S)×10-3
Injection pressure
㎏f/?
700
800
2000
2000
IP=(Di2-dr2)/ds2×P×2
Discharge piston diameter
㎜
110
135
159
159
(ds)
Diameter of injection cylinder
㎜
275
310×2
390×2
390×2
(Di)
Stroke of injection cylinder
㎜
900
900
1000
910
(S)
Diameter of piston of injection cylinder
㎜
110
130
170
150
(dr)
Injection cylinder pressure
㎏/?
200
210
180
250
(P)
Feed system
The screw diameter
㎜
60
75
60
85
??info.product.rubberstripsize_en_US??
㎜
10×60
10×60
10×60
(10×60)×2
The screw rotation speed
rpm
0-200
0-200
0-200
0-200
power
Motor for oil pressure system
Kw
37kw
37kw
37Kw×2
55Kw×2
Hot kerosene cycle motor
Kw
0.75×2
0.75×2
0.75×3
0.75×6
The system pressure
㎏/?
250
250
250
250
Fuel tank capacity
L
600
600
800
1200
Appearance of size
Mechanical dimensions (LxWxH)
㎜
5.25×2.30×6.90
5.25×2.30×8.25
4.62×3.00×10.02
5.43×3.15×10.02
Machine weight
ton
42
56
82
89